
High Energy Performance & Sustainable Building Systems for Construction
PorterSIPs (Structural Insulated Panels) is a single source provider offering complete shells in a fraction of the time of conventional construction.
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What are SIPS and their multiple uses
Structural Insulated Panels are a unique building product that combines structure and insulation into one large rigid panel. They consist of an insulating layer for EPS (expanded polystyrene) foam sandwiched between two layers of OSB (oriented strand board).
How PorterSIPs Work
SIPs share the same structural concept as an I-beam or I-column. The rigid EPS core of the SIP acts as the web, while the OSB sheathing exhibits the same function as the flanges. SIPs combine several components of conventional building, such as studs, rafters or joists, insulation, vapor barrier and air barrier. They can be used for many different applications, such as exterior walls, roofs, and floor systems
PorterSIPs Benefits
The key to PorterSIPs performance is that the EPS foam core keeps the OSB skins from buckling by keeping them “in plane”. The rigid plastic foam core of expanded polystyrene (EPS) is the insulation and the web of the “I” beam. The thicker the panel, the more load the panel will carry and the greater the insulation value.
CNC Cutting Makes Assembly Easy
PorterSIPs use CNC cutting for ease of assembly. Our 3D parametric modeling techniques ensure an accurate accounting for all panels and their connections. Final SIP cutting is done on our state-of-the-art Hundegger so field cutting is typically not necessary allowing rapid, accurate, and reliable delivery.
Evolution of Stick Construction
SIPs are an evolution of stick-built construction and a hybrid that uses dimensional lumber for corner connections, plates and window/door framing point loads, and sub-fascia. SIPs are sized to work with standard dimensional lumber and eliminate many steps saving both time & money. SIPs contain the “framing”, sheathing, and insulation in a product that is assembled in one step.
PorterSIPs Jumbo Panels
Jumbo SIP panels are available in 8’x24’ sheets. These large panels are a big design advantage and allow rapid assembly with fewer parts. With fewer joints, the building is stronger and requires less support of load bearing walls.
PorterSIPs Installation
SIP erection is very similar to stick construction. Many standard carpentry tools are still used when building with SIPs, however power lifting equipment is required as a SIP can weigh up to 800 pounds. SIP screws are required for attaching SIPs together at corners or interior walls and fastening the roof down.
Important Installation Differences
Installing a base plate for rough framing and installing a base plate for SIPs vary only slightly but in two important ways. With SIPs, the OSB faces carry the axial load and with stick-construction the studs carry the axial load. Since the faces or skins are load bearing, they must bear a structural member – usually a treated plate or a structural wood deck. Also, when using SIP walls on a concrete slab, a treated sill plate cut to the width of the panel thickness is required to separate the OSB face of the panel from the concrete slab. This is required to keep water from wicking through the concrete into the OSB and causing moisture damage.

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About Us
Porter Corp, founded in 1964 is a design, engineering and manufacturing company focusing on exterior structures and insulated building envelopes. Porter Corp was one of the first producers of SIPs (Structural Insulated Panels). Bill Porter’s venture in SIPs was an outgrowth of his experience in the marine industry where he learned that one of the best ways to build an economical, structural boat bottom was with a plastic foam core in sandwich construction with fiberglass. He was also one of the founding members of SIPA (Structural Insulated Panels Association).

Frequently Asked Questions
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Porter Structural Insulated Panels (or PorterSIPs) are the ultimate engineered building product for building energy-efficient, environmentally responsible residential, commercial, and industrial structures. SIPs are made using a factory lamination process. This strictly controlled process utilizes a code approved adhesive to bond a structural grade EPS foam core between two engineered wood sheets – which are typically OSB (Oriented Strand Board). SIPs are an exceptional product because they combine structure and insulation into factory fabricated panel system. The factory fabrication process produces precision cut components that are designed and cut for a specific building. These components can be very quickly assembled due to the precise cutting and due to the panels being available as large as 8′ x 24′. SIPs can be used as load bearing walls, roofs, and floors. PorterSIPs creates buildings that are energy-efficient, economically-wise, exceptionally strong, which result in excellent owner satisfaction.
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The answer is simple: because SIPs are revolutionizing the building industry. Here’s why:
- SIP buildings use approximately half the energy of conventional buildings.
- SIPs can be used for any building design and are particularly useful when open designs with long roof spans are desired.
- SIPs can be erected in approximately half the time of a conventional building.
- SIPs are an engineered product that can be designed to meet the required loads but are also inherently much stronger that conventional framing.
- Owners of SIP buildings report less interior noise, fewer drafts, and more consistent interior temperatures.
- SIP structures are much more airtight and therefore the indoor air quality can be more easily maintained.
- Building with SIPs is economically competitive with stick framing and will save money over the lifetime of the structure.
PorterSIPs offer superior quality. PorterSIPs are designed on state-of-the-art 3D CAD software, are CNC cut, and are audited by a full time Quality Assurance staff. Also, SIPs, due to their balanced composition of OSB on the interior and exterior, are much less likely to bend, bow or twist compared to conventional stick framing. The OSB skins of the panel are continuous and are an engineered product, therefore not susceptible to “settling” that is common with stick framing. Finally, the PorterSIPs production facility and process is audited for quality by a certified third party inspection agency.
Our SIPs are precision factory built. Factory fabricated building components like SIPs are manufactured in an environmentally controlled facility. Compared to field framing, manufacturing in a factory is much more precise with better tools, tighter tolerances, and full time quality inspectors. All of this leads to easier and faster assembly of these components in the field and a higher quality building with fewer problems over its lifetime.
SIPs save everyone money. PorterSIPs are the solution to lowering utility bills and building stronger, greener, dryer, straighter houses and commercial buildings. With SIPs, all panels are designed to go up quickly, and come in sizes up to 8′ x 24′. They go together quickly, and installation times compared to traditional stick framing are cut approximately in half. Owners, architects, and builders are finding that SIPs offer so many benefits, they never want to go back to conventional stick framing. Tax credits are available too
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There’s virtually no limit to the styles and types of buildings that can be built using Porter’s structural insulated panels (PorterSIPs). Our panels are being used to build many types of structures in all kinds of environments all over North America. SIPs are commonly used for anything from small single family homes to huge four-story tall commercial buildings. View our project gallery to view the homes and buildings that have been built using PorterSIPs.
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With PorterSIPs, insulation is a fore-thought. The EPS insulating core is integral with the product and the combination of the EPS’s high R-value, reduced thermal bridging due to less framing, and much reduced air leakage all contribute to superior energy performance. While R-values are only part of the story, SIPs have very good R-values. As an example, according to Oak Ridge National Lab, a part of the US Department of Energy, the whole wall R-value of a 6-1/2” SIP is 21.6 compared to 13.7 for a conventional wall built using 2x6s 24” O.C. and R-19 fiberglass batts. PorterSIPs outperform conventional construction every time. Read more about our R-values.